Puff Print vs Screen Print vs DTG

The right print method depends on the artwork, fabric, desired surface and production quantity. A sample strike-off should be reviewed before bulk when color, texture or hand feel is important.

Standard screen print

Screen printing is versatile and well suited to bold graphics, spot colors and repeat production. Ink system, mesh count, underbase and curing affect opacity and hand feel. Each color usually requires a separate screen and setup.

Puff print

Puff ink expands during curing to create a raised surface. It works best when the artwork is designed for the technique. Very fine detail and large solid areas may need adjustment to achieve consistent expansion. Fabric stability and curing control are important.

DTG

Direct-to-garment printing can reproduce detailed, multi-color artwork without separate screens for each color. Results depend on the garment fabric, pretreatment, white underbase and curing. Cotton-rich fabrics are commonly preferred for a clear result.

Approve a strike-off

A strike-off is a production test of the artwork, ink and fabric combination. Review color, opacity, edge definition, surface texture, hand feel and dimensions. For puff, also review expansion height and consistency after curing. Keep the approved strike-off or sample as the visual standard for bulk.

Artwork files should specify physical size, color references and placement from fixed garment points. “Centred on chest” is less precise than distances from the high shoulder point and centre front. Confirm whether artwork dimensions refer to the visible print or the full file canvas.

Test durability and wash response

Use the intended care method to check cracking, peeling, color change, surface abrasion and garment distortion. A single wash is useful but does not describe long-term performance, so agree on the practical test standard required for the price and market position. Record the result rather than relying on memory.

Control the bulk run

Screen mesh, ink mix, curing temperature, pretreatment and operator setup should follow the approved test. In-line comparison can catch color or puff-height drift early. Final inspection should include placement, dimensions, contamination, adhesion and visible defects under consistent lighting.

Selection questions

• Does the artwork use spot colors or photographic detail?
• Should the print feel flat, soft or raised?
• Is the fabric smooth, washed or textured?
• Will the garment receive a wash after printing?
• How large is the artwork and where is it placed?
• Does the design cross a seam or pocket?

Metro tests placement, color and technique on the sample garment so the approved result can become the bulk production reference.